5 Things You Need to Know About Working Under HV & UHV

By Joshua Miller
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When working with high vacuum (HV) and ultra-high vacuum (UHV) systems, there are specific aspects to consider to make sure they remain efficient and safe. 

What Are HV and UHV Conditions?

HV pressure ranges are those between 10 x 10-3 and 10 x 10-7 mbar. 

UHV pressure ranges are those between 10 x 10-7 and 10 x 10-12 mbar.

As with all vacuum systems, the established standards, rules, and protocols that govern vacuum factors and matters must be frequently reexamined and re-engineered. 

Users should routinely:

  • Check vacuum levels
  • Review the pump setup
  • Perform safety checks
  • Evaluate measurement methods
  • Undergo leak detection processes

Related: Successful leak testing and detection underpins the success of any project relying on HV and UHV systems. Download a copy of our Fundamentals of Leak Detection for an easy-to-read introduction to types of leaks, detection methods and more. 

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HV applications include:

  • Metallurgical processes
  • Nuclear physics
  • Space simulations
  • Analytical instruments

UHV applications include:

  • Surface analysis
  • High-energy physics 
  • Molecular beam epitaxy (MBE)

Related: Find out how aerospace engineers simulate space conditions on Earth in our blog post, How It Works: Vacuum Technology for Space Simulation Chambers. Interested in the HV pumps that make these applications possible? Learn more on our resource page about the Leybold range of High Vacuum Pumps.

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Efficiency Considerations

Users should carry out a careful assessment of design, materials, and the condition of the vacuum system to identify problem areas. HV and UHV vacuum system efficiency can be improved by following several best practices:

  • Minimize the chamber’s internal surface area.
  • Weld only from the inside.
  • Use low desorption/outgassing rates.
  • Pre-treat materials — for example, undergo electro-polishing.
  • Check for internal gaps or trapped volumes, like tapped blind holes. 
  • Use metallic seals.
  • Reduce the number of seals and feed-throughs.

Working Condition Considerations


Outgassing is the process of releasing gas that was dissolved, trapped or absorbed in some material. To create and maintain clean HV and UHV vacuum environments, users must carefully monitor outgassing.  

Outgassing typically occurs when materials not usually considered absorbent release enough molecules to interfere with industrial or scientific vacuum processes. Common sources of outgassing include:

  • Moisture
  • Sealants
  • Lubricants
  • Adhesives
  • Metal impurities
  • Glass cracks

Cleaning surfaces, heating individual components, or performing a bake-out can drive off volatiles. 

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Gas Load

In HV and UHV conditions, outgassing and degassing levels must be kept as low as possible. 

Minimizing effective surfaces reduces the impact of outgassing. The higher the surface area, the greater the outgassing and the higher the system pressure. 

How do I Know my Operating Conditions? 

A residual gas analyzer (RGA) is a small quadrupole mass spectrometer, typically designed for environment analysis, process control, and contamination monitoring in vacuum systems. RGA's can monitor the quality of the vacuum by detecting (and measuring) minute traces of impurities in a low-pressure gaseous environment. 

RGA's are usually mounted directly onto, and into, the vacuum chamber. RGAs perform various functions which would be difficult to obtain by other methods, including: the analysis of various gas-phase reactions, monitoring changes that occur in any gas environment, detecting vacuum leaks, and checking mass flow controllers.

Related: Residual Gas Analyzer or Leak Detector which one is right for the job? Get the answer in our blog post, When To Use An RGA.

Pump Selection Considerations

There are many pump types capable of producing HV and UHV vacuum pressure, and most applications require multiple pumps working together. However, pairing different types of vacuum pumps to optimize performance is not always a simple matter. 

Several factors impact the choice of pumps, such as:

  • Noise and vibrations
  • Initial and ongoing costs
  • Contamination tolerance
  • Footprint
  • Maintenance requirements
  • Shock resilience 

Related: Did you know that high noise levels can leave your team susceptible to hazards? Check out this blog post for 5 Quick Facts About Noise Pollution in Your Lab, and solutions that keep your team safe. 

Pump Options

Fore Pumps

Fore pump options include:

Secondary Pumps

Main secondary pump options capable of HV and UHV levels include:

These pumps produce vacuum conditions by rapidly evacuating, capturing, or tying up gas molecules.LLeybld vacuum chart

Understanding Pump Types

Each pump type has unique advantages and disadvantages, which adds complexity to the selection process.

For example, turbomolecular pumps advantages include:

Disadvantages include:

  • Vibration-generating moving parts
  • Reduced pumping speed for light gases
  • Sensitivity to mechanical shock
  • Particulate contamination

Buyers should undergo a similar comparison process for each pump type to reach an informed decision. 


When creating HV and UHV conditions, it is crucial to consider these three factors: efficiency, working condition considerations, and pump selection. If you're finding selection tough, check out our blog post, How Do I Know Which Vacuum Pump Is Right For Me?. With the help of resources like these, an approach that focuses on the key elements of working condition considerations, efficiency and pump selection will keep you on the path to delivering optimum performance and reliable HV and UHV conditions.

And if you've got questions, reach out to the Leybold team! Click the button below and start the conversation. We're always happy to hear from you, and can help with all your HV and UHV needs. 

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Tags: High Vacuum, R&D, Leak Detection

About Joshua Miller

Joshua Miller
As a vacuum technologist/engineer and entrepreneur, Joshua enjoys applying innovative solutions to diverse customer applications and markets. From the vision at a corporate level, to the technical application and installation of his products, he ensures that customer satisfaction is always the highest priority through customer partnerships. Whether it be through direct communication or through support of the industry challenging online communications, you can be sure to find a like mind friend whose always searching for was to help you drive your business forward. In his free time Joshua is an strong believer in that “Golf is a good walk, spoiled” and spend his summer months hot air ballooning with his family.

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